Product Description
• Carton size : The ordinary carton (27*25*14.5CM) , or according to the demand of the customers.
• Packing : plastic bags,Box, carton , then put on pallets, or according to the demand of the customers.
• We are a typical China supplier with more than 10 years experiences on fasteners.We are professionally exporting under the standards of DIN, JIS, GB, ANSI, and BS, as well as nonstandard fasteners. Now we have gained close cooperation with clients from Canada, Dubai, Europe, India,Chile,Peru and Russia, and won good comments from users. We always fulfilling customers’ expectations by following the principle of “Providing services whenever and wherever our customers need it” to establish a steady beneficial relationship and wining customers’ hearts. If you need more information, please contact our sales department. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Type: | Hexagon Head |
| Connection: | Common Bolt |
| Head Style: | Hex Socket Head |
| Standard: | DIN, ANSI, GB, JIS, BSW, GOST |
| Grade: | 4.8&5.8&6.8&8.8&10.9&12.9 |
| Customization: |
Available
|
|
|---|
How does the choice of eye bolt screws impact the overall safety and reliability of installations?
The choice of eye bolt screws plays a crucial role in ensuring the overall safety and reliability of installations. Selecting the appropriate eye bolt screws based on factors such as load requirements, environmental conditions, and material compatibility is essential to prevent failures, maintain structural integrity, and ensure the safety of personnel. Here’s a detailed explanation of how the choice of eye bolt screws impacts the overall safety and reliability of installations:
- Load Capacity: Eye bolt screws are designed to bear specific loads, and choosing screws with an appropriate load capacity is paramount. Using eye bolt screws with insufficient load capacity can lead to overloading, deformation, or failure, jeopardizing the safety and reliability of the installation. It is crucial to consider the expected loads and select eye bolt screws that can handle them safely.
- Material Strength: Eye bolt screws are available in various materials, including stainless steel, carbon steel, and alloy steel. The choice of material should be based on the application’s requirements, considering factors such as strength, corrosion resistance, temperature resistance, and compatibility with other components. Selecting eye bolt screws made from the appropriate material ensures durability and long-term reliability of the installation.
- Thread Type and Size: Eye bolt screws come in different thread types and sizes. Choosing the correct thread type (such as UNC, UNF, or metric) and size ensures proper engagement and secure fastening. Mismatched or incompatible threads can result in weak connections, reduced load capacity, or thread damage, compromising the safety and reliability of the installation.
- Environmental Considerations: Consider the environmental conditions in which the eye bolt screws will be used. Factors such as exposure to moisture, chemicals, high temperatures, or extreme weather conditions can affect the performance and longevity of the screws. Selecting eye bolt screws with appropriate coatings, materials, or corrosion-resistant properties ensures their reliability and prevents premature failure due to environmental factors.
- Installation Method: The choice of eye bolt screws can also impact the installation method and techniques. Some eye bolt screws may require specific installation procedures, such as torque specifications or specific tools. Following the recommended installation practices ensures proper engagement, load distribution, and overall safety of the installation.
- Compliance with Standards: Eye bolt screws should meet relevant industry standards, guidelines, or regulations. Choosing screws that comply with recognized standards ensures that they have undergone rigorous testing, meet specific quality requirements, and are suitable for the intended application. Compliance with standards enhances the safety and reliability of the installation.
By carefully considering these factors and selecting the appropriate eye bolt screws, the overall safety and reliability of installations can be significantly enhanced. It is advisable to consult with manufacturers, engineers, or professionals experienced in the field to ensure the correct choice of eye bolt screws for specific applications. Regular inspections, maintenance, and adherence to safety protocols further contribute to maintaining the safety and reliability of installations over time.
Can eye bolt screws be used for both temporary and permanent installations?
Yes, eye bolt screws can be used for both temporary and permanent installations, depending on the specific application and requirements. Let’s explore the use of eye bolt screws in both scenarios:
Temporary Installations:
Eye bolt screws are commonly employed in temporary installations where a temporary attachment point is needed for lifting or securing loads. Some examples of temporary installations include:
- Construction and Rigging: Eye bolt screws can be used during construction or rigging projects to provide temporary attachment points for lifting equipment, securing temporary structures, or supporting temporary loads. They offer a quick and convenient solution for temporary lifting operations and can be easily installed and removed as needed.
- Events and Exhibitions: Eye bolt screws are often used in event setups, such as stage installations, exhibition displays, or hanging decorations. They provide a temporary attachment point for suspending lighting, audio equipment, banners, or other temporary fixtures. Once the event or exhibition is over, the eye bolt screws can be removed without causing permanent damage to the venue.
- Temporary Storage and Transport: Eye bolt screws can be used in temporary storage or transport applications to secure loads during transit or storage. They provide a reliable attachment point for securing items with ropes, cables, or straps, ensuring that they remain stable and protected during temporary storage or transportation.
Permanent Installations:
Eye bolt screws are also suitable for permanent installations that require a long-term or permanent attachment point. Some examples of permanent installations include:
- Industrial and Manufacturing: Eye bolt screws are commonly used in industrial and manufacturing settings to create permanent attachment points for lifting heavy machinery, equipment, or structural components. These installations are designed to be long-lasting and provide a reliable and secure connection for ongoing lifting operations.
- Marine and Boating: Eye bolt screws with corrosion-resistant materials, such as stainless steel, are frequently used in marine and boating applications. They serve as permanent attachment points for securing ropes, cables, or chains on boats, docks, or other marine structures, ensuring safe and reliable mooring or towing operations.
- Building and Infrastructure: Eye bolt screws are utilized in building and infrastructure projects for permanent installations. They are often embedded into concrete or other structural materials to create permanent attachment points for lifting, suspension, or anchoring purposes. These installations are designed to withstand long-term loads and provide a durable and dependable attachment solution.
It is important to note that regardless of whether eye bolt screws are used for temporary or permanent installations, proper installation techniques, load calculations, and adherence to safety guidelines are essential to ensure the effectiveness, reliability, and safety of the installations.
What is an eye bolt screw, and how is it used in various applications?
An eye bolt screw is a type of fastener that features a looped or circular end, commonly referred to as an “eye,” which allows for the attachment of cables, ropes, or other hardware. It is designed to provide a secure and reliable point for lifting, hanging, or securing objects in various applications. Here’s an overview of eye bolt screws and their uses in different settings:
An eye bolt screw typically consists of three main components: a threaded shank, a looped eyelet, and a shoulder or collar that provides stability and prevents the bolt from pulling through the attachment point. The threaded shank allows for easy installation by screwing the bolt into a pre-drilled hole or threaded receptacle.
Eye bolt screws find applications across multiple industries and settings, including:
- Lifting and Rigging: One of the primary uses of eye bolt screws is in lifting and rigging operations. They provide a secure anchor point for attaching slings, chains, or cables to lift heavy objects, such as machinery, equipment, or structural components. Eye bolt screws used in lifting applications must be rated for the intended load capacity and comply with applicable safety standards.
- Marine and Boating: Eye bolt screws are commonly used in marine and boating applications. They serve as attachment points for ropes, lines, or cables used in securing sails, rigging, or mooring. Eye bolt screws made from corrosion-resistant materials, such as stainless steel or galvanized steel, are preferred to withstand the harsh marine environment.
- Outdoor and Recreational Activities: Eye bolt screws are utilized in various outdoor and recreational activities. They can be used to create anchor points for hanging swings, hammocks, or zip lines, providing a safe and stable attachment for users. Eye bolt screws are also employed in camping, hiking, and adventure sports for setting up shelters, securing equipment, or establishing temporary structures.
- Construction and Building: In the construction industry, eye bolt screws are used for various purposes. They can be installed in concrete, wood, or steel structures to provide attachment points for hoisting or securing materials during construction or renovation projects. Eye bolt screws are also employed in scaffolding systems, safety harnesses, or fall protection equipment.
- Industrial and Manufacturing: Eye bolt screws find applications in industrial and manufacturing settings. They can be used for hanging fixtures, overhead conveyors, or jigs and fixtures. Eye bolt screws facilitate the safe and efficient movement of materials, components, or workpieces within production lines or assembly processes.
- Transportation and Automotive: Eye bolt screws are utilized in the transportation and automotive industries. They can be used as anchor points for securing cargo, tying down loads in trucks or trailers, or attaching accessories like bike racks or roof boxes. Eye bolt screws designed for automotive applications often feature additional provisions for mounting brackets or hardware.
It is important to choose eye bolt screws that are appropriate for the intended application and meet the necessary load capacity and safety requirements. The installation of eye bolt screws should follow recommended guidelines, including proper torque values, thread engagement, and inspection for any signs of wear or damage over time. Regular maintenance and inspections are necessary to ensure the continued safety and reliability of eye bolt screw installations.
editor by Dream 2024-05-09
China Good quality Hexagonal Socket Countersunk Head Cap Screw with Zinc
Product Description
• Carton size : The ordinary carton (27*25*14.5CM) , or according to the demand of the customers.
• Packing : plastic bags,Box, carton , then put on pallets, or according to the demand of the customers.
• We are a typical China supplier with more than 10 years experiences on fasteners.We are professionally exporting under the standards of DIN, JIS, GB, ANSI, and BS, as well as nonstandard fasteners. Now we have gained close cooperation with clients from Canada, Dubai, Europe, India,Chile,Peru and Russia, and won good comments from users. We always fulfilling customers’ expectations by following the principle of “Providing services whenever and wherever our customers need it” to establish a steady beneficial relationship and wining customers’ hearts. If you need more information, please contact our sales department. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Type: | Hexagon Head |
| Connection: | Common Bolt |
| Head Style: | Hex Socket Head |
| Standard: | DIN, ANSI, GB, JIS, BSW, GOST |
| Grade: | 4.8&5.8&6.8&8.8&10.9&12.9 |
| Customization: |
Available
|
|
|---|
Can eye bolt screws be customized for specific load capacities or applications?
Yes, eye bolt screws can be customized to meet specific load capacities or applications. Customization allows for the adaptation of eye bolt screws to suit the unique requirements of different industries, environments, and lifting or rigging operations. Here’s a detailed explanation:
Load Capacity Customization:
Eye bolt screws can be customized to accommodate specific load capacities by adjusting their design and material properties. The load capacity of an eye bolt screw is influenced by factors such as the diameter, thread pitch, material strength, and the mode of loading (tension, shear, or bending). By considering these factors, engineers can tailor the design and specifications of the eye bolt screws to achieve the desired load capacity.
Load capacity customization may involve:
- Choosing Appropriate Materials: Eye bolt screws can be manufactured from a variety of materials, including steel, stainless steel, alloys, or non-metallic composites. The selection of materials with higher tensile strength or specific load-bearing properties can enhance the load capacity of the eye bolt screws.
- Modifying Dimensions: By adjusting the diameter, thread size, or shank length of the eye bolt screws, engineers can optimize their load-carrying capabilities. Increasing the cross-sectional area or altering the thread profile can enhance the strength and load capacity of the screws.
- Consideration of Thread Engagement: The length and depth of engagement between the eye bolt screw and the receiving component can impact the load capacity. Customization may involve ensuring adequate thread engagement to maximize the load-carrying capability and prevent thread stripping or failure.
Application-Specific Customization:
Eye bolt screws can also be customized to suit specific applications or operational requirements. Different industries and applications may have unique needs that require customized eye bolt screws. Some examples of application-specific customization include:
- Coatings and Surface Treatments: Eye bolt screws can be customized with coatings or surface treatments to enhance their performance in specific environments. For instance, coatings like zinc plating, galvanizing, or epoxy coatings can provide corrosion resistance, chemical resistance, or improve friction characteristics.
- Specialized Threads: Certain applications may require specialized thread forms or configurations, such as fine threads, coarse threads, or special thread profiles. Customizing the threading of eye bolt screws can ensure compatibility with specific components or facilitate easier installation or removal.
- Special Features: Eye bolt screws can be customized with special features to meet unique application requirements. This may include the addition of swiveling mechanisms, locking mechanisms, or other attachment points to enhance functionality or ease of use.
By customizing eye bolt screws for specific load capacities or applications, engineers can optimize their performance, safety, and reliability. It is important to work with experienced manufacturers or suppliers who can provide guidance and expertise in customizing eye bolt screws based on the specific requirements of the intended application.
Can eye bolt screws be used for both temporary and permanent installations?
Yes, eye bolt screws can be used for both temporary and permanent installations, depending on the specific application and requirements. Let’s explore the use of eye bolt screws in both scenarios:
Temporary Installations:
Eye bolt screws are commonly employed in temporary installations where a temporary attachment point is needed for lifting or securing loads. Some examples of temporary installations include:
- Construction and Rigging: Eye bolt screws can be used during construction or rigging projects to provide temporary attachment points for lifting equipment, securing temporary structures, or supporting temporary loads. They offer a quick and convenient solution for temporary lifting operations and can be easily installed and removed as needed.
- Events and Exhibitions: Eye bolt screws are often used in event setups, such as stage installations, exhibition displays, or hanging decorations. They provide a temporary attachment point for suspending lighting, audio equipment, banners, or other temporary fixtures. Once the event or exhibition is over, the eye bolt screws can be removed without causing permanent damage to the venue.
- Temporary Storage and Transport: Eye bolt screws can be used in temporary storage or transport applications to secure loads during transit or storage. They provide a reliable attachment point for securing items with ropes, cables, or straps, ensuring that they remain stable and protected during temporary storage or transportation.
Permanent Installations:
Eye bolt screws are also suitable for permanent installations that require a long-term or permanent attachment point. Some examples of permanent installations include:
- Industrial and Manufacturing: Eye bolt screws are commonly used in industrial and manufacturing settings to create permanent attachment points for lifting heavy machinery, equipment, or structural components. These installations are designed to be long-lasting and provide a reliable and secure connection for ongoing lifting operations.
- Marine and Boating: Eye bolt screws with corrosion-resistant materials, such as stainless steel, are frequently used in marine and boating applications. They serve as permanent attachment points for securing ropes, cables, or chains on boats, docks, or other marine structures, ensuring safe and reliable mooring or towing operations.
- Building and Infrastructure: Eye bolt screws are utilized in building and infrastructure projects for permanent installations. They are often embedded into concrete or other structural materials to create permanent attachment points for lifting, suspension, or anchoring purposes. These installations are designed to withstand long-term loads and provide a durable and dependable attachment solution.
It is important to note that regardless of whether eye bolt screws are used for temporary or permanent installations, proper installation techniques, load calculations, and adherence to safety guidelines are essential to ensure the effectiveness, reliability, and safety of the installations.
How does the design of an eye bolt screw contribute to its strength and durability?
The design of an eye bolt screw plays a crucial role in determining its strength and durability. Various design features are incorporated to ensure that the eye bolt screw can withstand the intended loads and provide a reliable and long-lasting attachment point. Here are some ways in which the design contributes to the strength and durability of an eye bolt screw:
- Material Selection: Eye bolt screws are available in different materials, such as steel, stainless steel, or other alloys. The choice of material depends on the specific application and environmental factors. High-strength materials like stainless steel or alloy steel are commonly used to enhance the strength and corrosion resistance of the eye bolt screw.
- Threaded Shank: The threaded shank of an eye bolt screw allows for easy installation by screwing it into a pre-drilled hole or threaded receptacle. The design of the thread profile and pitch ensures a secure and tight fit. The threads distribute the applied load over a larger area, reducing stress concentration and increasing the overall strength of the attachment.
- Eye Design: The design of the eye, or the looped end, of an eye bolt screw is critical for its performance. The eye is typically circular or oval-shaped, providing a smooth and continuous attachment point. The shape and size of the eye are designed to accommodate the intended hardware, such as cables, ropes, or chains, ensuring a proper fit and reducing the risk of slippage or failure.
- Shoulder or Collar: Some eye bolt screws feature a shoulder or collar between the shank and the eye. This shoulder provides additional support and prevents the bolt from pulling through the attachment point. The presence of a shoulder enhances the load-bearing capacity and stability of the eye bolt screw, making it suitable for heavy-duty applications.
- Load Ratings and Compliance: Eye bolt screws are designed to meet specific load ratings and comply with industry standards and safety regulations. The design takes into account the anticipated loads and forces that the eye bolt screw will experience. Load ratings are determined through testing and ensure that the eye bolt screw can safely handle the intended loads without failure or deformation.
- Corrosion Resistance: In environments where corrosion is a concern, eye bolt screws are designed with corrosion-resistant materials or coatings. Stainless steel or galvanized steel eye bolt screws are commonly used in applications where exposure to moisture, chemicals, or harsh weather conditions is expected. This design choice enhances the durability and longevity of the eye bolt screw.
By considering these design factors, manufacturers can produce eye bolt screws that are capable of withstanding the intended loads, provide a secure attachment point, and resist environmental factors that could compromise their strength and durability. It is crucial to choose eye bolt screws that are designed and rated for the specific application to ensure safe and reliable performance.
editor by Dream 2024-05-09
China best Hex Bolt/Carriage Bolt/Anchor Bolt/Flange Bolt/T Bolt/Square Head Bolt/Hex Socket Cap Screw/Square Bolt/Wing Bolt/Eye Bolt/Knurled Bolt/U Bolt/Hex Cap Screw with high quality
Product Description
KINGPLUSE is specialized in different kinds of products. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. To perfect our service, we make our products with good quality at the reasonable price.
hex head bolt/hex cap screw DIN933/DIN931/DIN960/DIN961/ISO4014/ISO4017
Class 4.8/6.8/8.8/10.9 A2-70, A4-70, A4-80
ABOUT US:
KINGPLUSE, ISO9001: 2015 certified, is a professional manufacturer of hexagonal fasteners, as well as an exporter of a wide range of industrial and constructive fasteners and fixings.
KINGPLUSE was founded as a trading agent for hexagonal bolts in 2006 in ZheJiang . Gone through rapid development, Kingpluse has accumulated rich experience in fastener filed, especially in hexagonal items. To kepp competitive and reliable in the market, KINGPLUSE has seized the chances to become the owner of a manufacturer for bolts and the shareholder of 3 professional manufacturers for self-drilling screws, nuts and washers during the year of 2012-2014. Largo capacity, along with our professional knowledge and experience, will guarentee the customers getting high quality products at the most favorable prices.
KINGPLUSE COMMITMENT:
High Quality Products
Most Competitive Prices
On-time delivery
Comprehensive After-Sale service
PRODUCTION WORKSHOP:
WE HAVE STRICT QUALITY CONTRAL:
OUR MAIN PRODUCTS:
Types of Screw Shafts
Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:
Machined screw shaft
The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
Acme screw
An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
Lead screw
A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.
Fully threaded screw
A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.
Ball screw
The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.